MIL-DTL-83413/8D
TABLE II. Wire characteristics by jumper assembly type.
Jumper
Material
Stranding Wire Assembly 1/
Tensile
Copper only
assembly
no. x
size resistance
strength Crimping tools 2/
Crimping dies
type
AWG
(max-ohms)
(min-lb)
A, G
Copper
(7 x 37) x 12
.00016xL
110
M22520/5-01 3/ or M22520/5-100
+ .00034 Ω
36
M22520/24-01
B, H
Copper
(7 x 95) x
8
.0006xL
225
SAE-AS5259/1
SAE-AS5259/1
+ .00016 Ω
36
3/
C
Aluminum 37 x
10
.00042xL
75
Not applicable
Not applicable
+ .00110 Ω
0.0167
inch
D
Copper
(7 x 37) x
12
.00016xL
5 to 28 M22520/5-01
M22520/5-100
+ .00034 Ω
36
4/
M22520/24-01
E
Copper
(7 x 37) x
12
.00057
110
M22520/5-01
M22520/5-100
36
M22520/24-01
F
Copper
(7 x 37) x
12
.00016xL
110
M22520/5-01
M22520/5-100
+ .00034 Ω
36
M22520/24-01
1/ Where L = length of the cable assembly in inches. Example: For a 24 inch type A
assembly, assembly resistance = .00016 ohm/inch x 24 inches + .00034Ω = .00418
ohms (max).
2/ Alternate crimping tools which use the specified dies of this table or qualified class II
copper terminal lugs in accordance with SAE-AS7928 (crimped with the tools and
dies used to obtain the class II terminal lug approval), may be used to facilitate high
volume production of copper jumpers. However, either of these options must be pre-
approved by the qualifying activity before qualification tests are initiated on samples
produced using these termination options.
3/ Application: M22520/5-01, /5-100 for use on insulated terminals. M22520/24-01 and
SAE-AS5259/1 for use on uninsulated terminals.
4/ Tensile strength for D jumper assemblies is 5 to 28 lbs, however for the separate
assembly ends: E = 110 lbs and F=110 lbs.
3
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