MIL-DTL-44258B
Examine
Defect
Distribution boxes
Broken
Malformed
Switches fail to operate
Corroded areas
Burrs or sharp edges
Welds containing any pits,
protrusions, or voids
Distribution box
Broken
Stands
Malformed
Corroded areas
Burrs or sharp edges
Welds improperly located
Welds containing any pits,
protrusions, or voids
Cable wires
Evidence of burns, cracking,
abrasions, cuts, or pinch
marks
Soldered connections
Rough or incomplete
Poorly formed
Lack of adherence
Presence of protrusions, pits,
or voids
Not properly insulated
Cleanliness
Grease or oil stain on
components, excess flux or
solder
Marking and labels
omitted, incorrect, illegible,
or misplaced
4.3.3 End item dimensional examination. The end items shall be examined for conformance to
the dimensions specified on the drawings. Only those dimensions that can be evaluated without
damaging or disassembling the end items shall be examined. Any dimension not within the
specified tolerance shall be classified as a defect. The lot size shall be expressed in units of
electrical distribution assemblies of one type only.
4.3.4 End item testing. The end item shall be tested for the characteristics listed below. The lot
size shall be expressed in units of electrical distribution assemblies of one type only. The sample
unit shall be the number of assemblies indicated by the inspection level. Any test failure shall be
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